PRE-PRODUCTION AND PRODUCTION OF ELECTRICAL SWITCH BOXES AND PANELS

Pre-production

Based on customer data (electrical diagram, 3D), COMECA prepares the industrial production of electrical boxes and panels (complete manufacturing file, tools and test programmes, QA file)

  • Prototype development
  • Efficient production pooling
  • Outsourcing and management of specific suppliers (sheet metal, accessories)
  • Interface design and test programmes

Manufacturing

  • Integration of wiring systems in compliance with EMC standards
  • Comprehensive QA monitoring
  • Lean organisation of production lines

PRE-PRODUCTION AND PRODUCTION OF CONTROL AND POWER WIRING SYSTEMS

Pre-production

Based on customer data (electrical diagram, 3D), COMECA prepares the industrial production of wiring hardware (complete manufacturing file, manufacturing support means (wiring board, etc.), tools, methods and test programmes, QA file).

  • Prototype development
  • Expertise of wiring technologies (crimping, shielding, soldering, wrapping)

Manufacturing

  • Local, low-cost, serial production with suitable production pooling
  • Control and power wiring systems for engines and accessories :
    • From 0.22 mm² to 300 mm², copper or aluminium
    • Stranded harnesses with heat-shrink woven sheath protection
    • Single wire or shielded cables, overshielding, compliance with EMC rules

MANUFACTURING SUPPORT

  • Participation in preparation for production of products together with the customer
  • Provision of a team for prototype development and pre-series production
  • Retrofitting existing equipment

Manufacturing:

  • 130 employees in France ; 250 employees in Morocco
  • 8000 m² of shop floor areas, half of which in low-cost regions
  • 500 crimping tools
  • 5 cutting machines for small cross-sections and 2 for large cross-sections
  • 4 Tyco sleeve-printing machines
  • 2 laser wiring support systems
  • Lean manufacturing system

Quality control:

  • 30 employees assigned to Quality Assurance
  • 35 tools for tightening to torque
  • 5 dielectric test benches

Design Tools:

  • CATIA V5
  • AUTOCAD
  • Pack office
  • WINTOTAL
  • Workshop procedures applied at each site

Support services:

  • ERP-centred supply chain
  • Customer-specific project management
  • Quality System certified according to IRIS V2 / ISO9001:2008

Our various manufacturing sites located in France and low-cost areas worldwide can meet your quality, cost and deadline requirements based on a standardised and certified industrial organisation compliant with:

  • ISO 9001 V2008
  • IRIS V2 (railway industry certification)
  • Certification in accordance with standard EN 9100 underway (applicable to the aeronautics industry)

Sales contact

You have a project? You need more information about our embedded cabling offers?

Success stories

Applications

Ferroviaire

Railway

Aeronautics

Naval

Military/defense

Our services

We are at your disposal and we guide our offers well beyond electrical equipment. By integrating a wide range of professional services, we help you to improve your efficiency and optimize your performance.

COMECA, experts close to you, all over the world.

Contact us